Basic Info.
Tool Bit
According to The Screw
Type
Auto Screwdriver Machine
Power Supply Voltage
220V
Product Name
Auto Screwdriver Machine
After Warranty Service
Online Support
Feeder Capacity
1000PCS Screws
Working Pressure
4-6kgf/Cm2
Screwdriver Type
Sudong or Kilews(According to Customer Requirement
Transport Package
Wooden Box
Specification
950*750*640mm
Product Description
Screw Locking Robot Auto Screwdriver Machine Blowing Fully Automatic Tightening System With Self Feeding Function
Product Description
Functions and Applications
Double bits (batch) simple platform automatic lock screw machine mainly consists of automatic screw conveying system, double z-axis platform, control system and locking-screw system. The working efficiency is much higher than traditional manual work. The screw locking machines are widely used in digital, electronics, small household appliances, power switches, lamps, LEDs, toys and other products. With it's main features of high efficiency, strong versatility / flexibility, screw locking machine are becoming more and more poluar for many factories.
The bouble bits simple platform automatic screw locking machine contiains three main parts. (1)The screw automatic feeding and transporting system,;
(2) The double z-axis motion control platform;
(3) The control system and locking system;
The feeding screw process is by using air blowing method. The workpiece (unlocking product) will be fixed by a customized fixture in correct waiting position, where the locking system tightens the screws immediately after calibration, no human intervention during the whole process.
Detailed Photos
Screw automatic feeding and transporting system
Self-developed atuomatic feeding system, using air-blowing type feeding method to give screws. The system uses turbo feeding, automatic sorting and arranging screws in a line, screening and sorting special-shaped screws, automatic replenishing screws.
Due to different diameters of the nuts and diameters of the screws, the screw feeders should be customized. The screw tolerance must not less than ± 0.2mm.
Control and locking system
The main machine adopts omron PLC control, the manual interface is from Taiwan Weinview. PLC can control the programming which can be directly found in the man-machine interface. The PLC can store the coordinate value of 40 workpiece (product-to-be screwlocking). Each workpiece has less
than 50 points).Check process: screw sliding tooth inspection, screw leakage lock inspection, failure locking (alarm notice).
Screwdriver model: Taiwan KILEWS (optional)
Product Parameters
This table is only for reference, not for customized order machines |
| Machine G.W. | About 60 kg |
Overall dimensions | (H)350*(L)853*(W)250mm (according to customer product size) |
Power supply | AC 220V, 50Hz |
Power comsumption | 300 W |
Environment temperature | - 20 ~ 40 degrees |
Structure shell | Steel table plate, aluminum alloy body |
Control Mechanism | Manipulation interface | Touch screen |
Program input | Coordinate input |
Host program control | Omron PLC |
Communication | Serial port RS232C, computer communication software |
Speed and Accuracy | Positioning accuracy | + / - 0.02 mm |
Running speed | 500 mm/SEC (X, Y) |
Screw Feeding and Transporting | Automatic screw feeder | Either placed on or off the workbench |
Quantity of automatic screw feeder | Configuration is based on the quantity of locking screws, a machine can send 2 screws |
Screwdriver | Model | KILEWS screwdriver (torque can be adjusted according to customer products) |
Number of screwdrivers in Z axis | 1-4 electric screwdrivers |
Suitable Range | XY locking range | Customized according to product |
Z axis locking range | Customized according to product |
Detection Control Ability | Screw slide tooth detection | Yes |
Screw leak lock detection | Yes |
Screw leakage detection | Yes |
Failure locking detection | Alarm lights and buzzers |
Our Advantages
WHY CHOOSE US
1. Strong versatility: We can implement the locking of different products according to the distribution of their screws and the screws' corresponding travel trace.The machine has a small size and is useful when cooperated with production line. It's easy to change other products.
2. Flexibility: The device can store multiple sets of programs. It can replace the products according to the actual production needs. Choose the stored programs can realize other screwlocking tasks. In addition, select the number of Z-axis screwdrivers according to the products. For example, install 4 Electric screwdrivers, the machine can achieve 4 screws locking at a time. The number of Z axis screwdrivers is optional and can be added as demand. The PLC and store 40 values of the work pieces (each one smaller than 50 points) 3. The Y-axis can be made to double stations (2 Y-axis) as user's requirements so that the the operator can use the stations by turns. When one piect is finshing locking, he/she can change another product very easily and quickly.
4. Reduce the labor intensity of workers: The traditional manual screw placement and alignment of the screw heads require a lot of work time and energy. The automatic screw locking machine can save this part of the work, liberate the hands of the workers, and reduce labor intensity.
5. High degree of automation: The operation is simple, and the employees can quickly learn the operation and adjustment. A worker can manage several machines at the same time, saving labor cost.
6. Precise locking torque: easy to adjust and guarantee the locking quality. Customers can adjust the torque of the electric batch according to their actual requirements.
7. Compared with the suction-type automatic locking screw machine, the blow-type screw is directly delivered screws to the lock nozzle, which saves the time of taking the screw back and forth, and is more efficient and more stable.
Recommend Products
Company Profile
FAQ
1. What's the minimum order quantity(MOQ)?
- Minimum 1 machine, small batch and large volumes are acceptable.
2. When can I get the quotation?
- We usually respond within 24 hours on working days receiving your messages. Then we will discuss the screw models and materials. After receiving samples for testing and evaluating, we will forward to you with quotation within one week.
3. Which is the safe payment method to trade?
- We accept T/T, LC, Paypal, Trade Assurance and Secure payment on ****** platform.
4. How long will it take to produce the machine?
- For standard machine, it will be 15 days for manufacturing, 30 days in hot season.
- For non-standard machine, it will be negotiated customized according to your requirements.
5. What's the shipping method?
- We are able to ship worldwide where Ocean shipping or Air shipping can reach.
- Machines will be packed safely and protectively to ensure you will receive a brand new one.
6. How do you ensure quality control?
- We produce standard screw bolt drivers and feeding systems accodting to samples. So it's necessary to provide samples for us to test. We have experienced technical team to test and adjust the machines that fit for your locking task.
7. What's the warranty and after-sales service?
- We provide a period of A YEAR after the date of the original purchase.
Address:
Room 01, 11th Floor, Ronghong Building, No. 222, Commercial East Street, Luoyang Street, Boluo County
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Calvin Dude products are exported to Germany, India, Malaysia, Vietnam, etc., And the products are suitable for many fields such as electronics, electrical appliances, electromechanical, LED, automotive, medical, aerospace, and military.
7 reasons to choose Calvin Dude automatic screw locking machine:
1. One hundred thousandth of a chance of failure
Using turbine feeding, three special-shape screw screening function, the feed rate can be controlled in 1/100, 000, far ahead of the industry.
2. Double the efficiency and return the investment in half a year
High speed servo motor lock pay, achieve 0.8 seconds/screw, can save at least one person.
3. High quality, confidence assurance
The electric part of the whole machine adopts Japanese components, the motion module adopts imported guide rail, the lead screw rotates, to ensure the service life of more than 5 years.
4. Intelligent control, easy to operation
Touch screen one-key operation, can be realized in the PC terminal real-time CAD drawing import programming, simple and efficient, to avoid the shortcomings of teaching-style point to point.
5. German modern production technology
German technology, any product can achieve seamless connection with the assembly line, in the reality of the full intelligent lock payment, while saving labor can also help you double production capacity.
6. Original push-pull locking structure
With magnetic absorption function and unique push-pull locking structure, the electric nozzle can absorb the whole screw exposed, suitable for any workpiece, accurate alignment, especially for some workpiece with countersunk hole.
7. After-sales guarantee
One year warranty period to ensure the normal operation of your production.